Top Tips for Ensiling with Oxygen Barrier Silage Films

Top Tips for Ensiling with Oxygen Barrier Silage Films

Using oxygen-barrier silage films is one of the best ways to preserve forage quality and minimise spoilage. To maximise their effectiveness, follow these expert tips: 

 

1. Harvest at the Right Stage 

  • Cut forage at the correct maturity for optimal sugar and dry matter content. 

  • Target 28–35% dry matter to reduce effluent and support proper fermentation. 

 

2. Chop Forage to Ideal Length 

  • Use a theoretical length of cut (TLC) around 1–2 cm. 

  • Shorter chop length improves compaction and limits oxygen pockets. 

 

3. Compact Thoroughly 

  • Roll in thin layers (max 15 cm) with heavy equipment to eliminate trapped air. 

  • High density = low spoilage. 




4. Apply the Oxygen Barrier Film Immediately 

  • Seal the clamp as soon as the last load is compacted. 

  • Delays increase aerobic activity and nutrient loss. 

 

5. Double Up for Protection 

  • Use the oxygen barrier film first, then cover with a durable UV-stabilised top sheet. 

  • This combination protects against light, weather, and wildlife. 

 


6. Seal All Edges and Walls Properly 

  • Use wall sheets and tuck films into the sides or weigh them down with gravel bags. 

  • Oxygen often seeps in from the edges - don’t give it a chance. 

 

7. Use Uniform Weighting 

  • Cover the surface evenly with tyres, gravel bags, or silage nets. 

  • Consistent pressure keeps the barrier tight and effective. 

 

8. Repair Any Damage Promptly 

  • Patch holes or tears with silage tape immediately. 

  • Even small openings can compromise the seal and promote spoilage. 

 

9. Open the Clamp Properly 

  • Only remove as much film as needed for daily feeding. 

  • Keep the face vertical and smooth to reduce air exposure. 




10. Keep the Surface Clean 

  • Mud, manure, and debris attract pests and can cause film damage. 

  • Clean and inspect regularly during and after sealing.